Bergey Windpower's newest product is the 1,000
Watt BWC XL.1. The BWC XL.1 is currently available only as a
24 VDC battery-charging system. However, we expect to
introduce a batteryless grid-intertie version (like our 10 kW
GridTek system) in the late Spring or early
Summer.
With a rotor diameter of 2.5 meters (8.2 ft) and a
peak output of approximately 1,600 watts the XL.1 is intended for
the off-grid home market in the U.S. and for rural electrification
programs in developing countries. It is also a perfect upgrade
system for current owners of micro-turbines, such as the Air 303 or
403.
The XL.1 combines a number of advanced technical
features, including a completely new airfoil (patent pending), to
provide the highest efficiency yet achieved in a small wind turbine
at a cost of energy ~ 40% lower than the current price leader.
And, the XL.1 carries the exclusive, industry-leading, Bergey 5-year
warranty. "We are very excited about the XL.1. We think
customers are really going to like this machine" notes Mike
Bergey, BWC's president and CEO.
The XL.1 is an up-wind, horizontal-axis, three-
bladed turbine. The blades are pultruded fiberglass, a
material that is over ten times stronger than the injection- molded
plastic used on most small wind turbines. In fact, pultrusions
have a breaking strength exceeding 100,000 psi, which is twice as
strong as normal steel. "Just about any blade material will
hold up in light to moderate winds. But, when the storms come,
weak blades can put the whole system at risk." And the new BWC
SH3045 airfoil makes the XL.1's blade probably the most efficient
ever on a small wind turbine.
The photo to the right shows the prototype Bergey
XL.1 at the BWC factory undergoing tests on a 9 meter (30 ft)
Tilt-up Tower.
The blades attach directly to a specially designed
very-low-speed permanent magnet alternator which uses
state-of-the-art neodymium super- magnets. "We have designed
an oversized alternator that slows the rotor down and makes the
turbine very quiet." Overspeed protection is provided by the
proven BWC AutoFurl passive sideways furling system. "In spite
of the claims otherwise, no other overspeed protection system has
proven to be more reliable or effective than
AutoFurl."
The XL.1 includes the BWC PowerCenter controller
which controls battery charging, provides a common interconnection
point for all the DC (direct current) components, and even
includes a 30 A controller for the solar modules that are often a
part of a complete hybrid system. The batteries are charged
with the exclusive BWC OptiCharge system, which maintains the
charged batteries at a constant voltage. Sandia National
Laboratory tests have shown that this charging methods extends the
life of batteries. The PowerCenter allows an auxiliary or
"dump" load to be connected to utilize excess wind (and/or solar)
power after the batteries are fully charged.
Low wind speed performance is greatly enhanced by
a low-end-boost circuit that optimally loads the wind turbine down
to wind speeds as low as 5.6 mph (2.5 m/s). Combined with the
new blade system, this circuitry allows the XL.1 to produce useful
power more than 6,000 hours a year at a typical site. For
reference, a typical solar system produces power 3,500 hours a year
at a typical site.
The XL.1 is offered with a tubular Tilt-up tower
in heights from 9 m (30 ft) to 32 m (104 ft). These kits will
be be easy to install and will offer customers a complete "ready to
install" kit. "There's been a need for more complete
integration between turbine and tower packages for small wind
turbines and we think our new line will fill that gap."
The Owners Manual and the Installation Manual for
the XL.1 are available on-line as PDF files. See the links
below.
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